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HDI PCB

High-Density Interconnect (HDI) PCBs for compact, high-performance electronics (medical/industrial/automotive/consumer). Fine-pitch traces, microvias, and space-saving designs—paired with 24h prototyping, fast delivery, DFM support & strict testing. Boost signal integrity, reduce size, and power your next-gen products.

Description

About HDI PCBs 
High-density interconnect (HDI) PCBs achieve miniaturization and high performance of electronic devices through advanced through-hole technology.

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What is an HDI PCB? 
HDI PCB stands for High-Density Interconnect PCB. According to IPC-2226, HDI is defined as a printed circuit board with a higher wiring density per unit area than a conventional printed circuit board (PCB). It is manufactured using micro-blind via technology, resulting in high circuit density.

Features of HDI PCBs: 

  • Enhanced Signal Integrity:

HDI technology utilizes in-board vias, blind vias, and buried vias to bring components closer together, shortening signal path lengths and improving signal quality. 

  • Cost-Effectiveness:

With proper planning, HDI technology can reduce overall cost compared to standard PCBs. This is achieved through fewer layers, smaller dimensions, and a reduction in the number of PCBs required. 

  • Improved Reliability:

Compared to traditional vias, microvias have a smaller aspect ratio, providing higher reliability. They are also more robust. 

  • Compact Design:

The use of blind and buried vias minimizes board space requirements, making electronic devices smaller and lighter.

Manufacturing capacity

Manufacturing Capabilities
Kingfield offers advanced HDI PCB manufacturing technology and rigorous quality control.

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Feature Capability
Via Types Blind via, buried via, through-hole via
Number of layers Up to 60 layers (evaluation required above 30 layers)
HDI builds 1+N+1, 2+N+2, ..., 6+N+6(≥6 orders require evaluation)
Copper weights (finished) 18um-70um
Min trace/spacing 0.065mm/0.065mm
PCB thickness 0.1-8.0mm (evaluation required for less than 0.2mm or greater than 6.5mm)
Max. PCB dimension (finished) 2-20 layers, 21×33 inches; length ≤ 1000mm; evaluate if short side > 21 inches
Min. mechanical drilling 0.15mm
Min. laser drilling Standard 4 mil, 3 mil require evaluation (corresponding to single 106PP)
Max. laser drilling mil (corresponding dielectric thickness cannot exceed 0.15mm)
Min. controlled depth drilling PTH: 0.15mm; NPTH: 0.25mm
Aspect ratio Max 14:1; evaluate if greater
Min. solder mask bridge 4mil (green, ≤1OZ) 5mil (other colors, ≤1OZ)
Diameter range of resin-filled vias 0.254-6.5mm
Type

HDI PCB Stacking
Kingfield offers a variety of HDI stacking configurations to meet your specific design requirements.

Common stacking configurations Layer overlay design
1 + N + 1 layered spiral flight Understanding different HDI PCB stack-up structures helps designers gain greater flexibility in layer assignment, component placement, and routing options, thereby effectively utilizing available space and optimizing PCB layout. The left figure shows a common HDI PCB stack-up structure.
Top solder mask
Top grade copper (1 oz)
Prepreg (0.06 mm)
Core (N layers)
Prepreg (0.06 mm)
Bottom copper (1 oz)
Bottom solder mask

Application areas:

consumer electronics, mobile devices, IoT sensors

Advantages:

High cost-performance ratio, good balance between density and performance.

2 + N + 2 layered hovering flight
Top solder mask
Top grade copper (1 oz)
Prepreg (0.06 mm)
Copper inner lining (1 oz)
Prepreg (0.06 mm)
Core (N layers)
Prepreg (0.06 mm)
Copper inner lining (1 oz)
Prepreg (0.06 mm)
Bottom copper (1 oz)
Bottom solder mask

Application areas:

High-performance computing, automotive electronics, medical devices

Case

Case Studies

Exploring Our Successful HDI PCB Projects Across Different Industries

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Consumer Electronics Products


Product Name: 12-Layer Second-Order HDI Board
High-performance HDI solution for flagship smartphones with advanced signal integrity requirements.

Medical Devices


Product Name: 6-Layer Tier 1 HDI Board
Compact HDI solution for portable medical monitoring devices requiring high reliability.

Automotive


Product Name: 16-Layer 4-Stage HDI Board
Advanced HDI solution for automotive radar systems with stringent environmental requirements.

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